Abstract

Sternal chondrosarcoma is a rare malignancy requiring wide resection and chest wall reconstruction, typically using titanium implants. These implants may rarely lead to late migration. We report a 72-year-old male who presented with a colocutaneous fistula in 2026, 10 years after total sternectomy and titanium reconstruction for low-grade chondrosarcoma. He remained asymptomatic for 4 years, then developed skin erythema at the inferior edge of the surgical scar, which progressed to fecal discharge but delayed consultation for 4 years due to absence of systemic symptoms. Computed tomography showed migration of the titanium implant. Management included implant removal, extended right hemicolectomy, and ileo-transverse anastomosis. The chest wall was stabilized with a thoracic corset. This case demonstrates the need for prolonged clinical and radiological vigilance for late mechanical failure in long-term survivors of low-grade sternal tumors, emphasizing that subtle skin changes over the prosthesis should prompt early cross-sectional imaging to prevent severe visceral complications.

Introduction

Primary sternal chondrosarcoma accounts for <1% of all chondrosarcomas [1]. The gold standard treatment is wide R0 resection, often requiring total sternectomy and complex chest wall reconstruction with titanium plates [2, 3]. Although titanium offers excellent biomechanical strength, late complications including hardware fracture, loosening, and migration occur in 2%–5% of cases, typically within the first 5 years [4, 5].

Case report

In February 2026, a 72-year-old male presented to our department with a discharging fistula on the anterior abdominal wall (Fig. 1a). His medical history revealed that he had undergone total sternectomy abroad in December 2016 for low-grade chondrosarcoma, which was reconstructed with a titanium plate and fixator system. He had received no adjuvant radiotherapy.

For image description, please refer to the figure legend and surrounding text.
Figure 1

Preoperative and postoperative clinical images; (a) preoperative photograph showing the migrated metallic implant visible beneath the skin and fecaloid discharge from the fistulous opening in the epigastrium; (b) postoperative image showing the healed surgical wound after implant removal and right hemicolectomy.

He remained asymptomatic for the first 4 years following surgery. In 2020, he noticed skin erythema at the inferior edge of the implant. This progressed to a localized discharge by 2022. Although a fecal discharge from the lower surgical scar appeared in 2022, he deferred seeking medical attention for an additional 4 years, presenting to our department only in February 2026 (Fig. 2). He had remained systemically well throughout this period, which contributed to his delay.

For image description, please refer to the figure legend and surrounding text.
Figure 2

Timeline of clinical events from initial surgery to presentation.

Contrast-enhanced computed tomography (CT) demonstrated that the distal portion of the titanium implant had completely detached from the costal fixators and migrated inferiorly into the epigastric region, penetrating the transverse colon wall and forming a fistulous tract to the skin (Fig. 3).

For image description, please refer to the figure legend and surrounding text.
Figure 3

(Left) Axial CT view showing the high-density metallic hardware eroding into the transverse colon; (right) sagittal reconstruction illustrating the significant inferior migration of the titanium bar from the substernal space into the epigastric region.

The patient underwent exploratory laparotomy. Intraoperative findings confirmed that the migrated implant was embedded in the greater omentum and had caused full-thickness erosion of the transverse colon (Fig. 4). An extended right hemicolectomy was performed with implant removal and ileo-transverse anastomosis. The chest wall defect was stabilized using a custom-fitted thoracic corset.

For image description, please refer to the figure legend and surrounding text.
Figure 4

Intraoperative image showing the distal portion of the implant embedded in the greater omentum and eroding through the transverse colon wall.

The postoperative course was uneventful. He was discharged on the 10th postoperative day. At 3-month follow-up, the abdominal wall was healed, and he reported no respiratory compromise (Fig. 1b).

Discussion

This case illustrates an exceptionally late complication of sternal reconstruction [6]. Continuous mechanical stress from respiratory motion can lead to hardware fatigue and fixator failure [7]. However, this case is remarkable for several reasons:

Firstly, no prior case of sternal hardware migration has been documented to result in a colocutaneous fistula. While hardware complications are well-recognized, visceral erosion with fistula formation represents an extreme and previously unreported consequence.

Secondly, our patient had never received adjuvant radiotherapy; thus, the transmural colonic injury was unequivocally caused by mechanical erosion alone, without the confounding effects of radiation-induced tissue fragility.

Thirdly, and most importantly, this complication occurred in a patient with a low-grade chondrosarcoma—a tumor with an excellent long-term prognosis, with 10-year survival rates reportedly exceeding 90% in selected series [1]. This “survival biology” argument is critical: patients with low-grade malignancies live long enough to manifest late prosthetic failures that would be clinically overshadowed by disease progression in higher-grade tumors. In this context, the absence of established guidelines for hardware surveillance represents a significant gap, as the risk of mechanical complications may persist for many years. A similar principle applies to other inert implants, where case reports document visceral erosion or fistula formation occurring decades after the index procedure. For instance, a hip implant was reported to have eroded into the terminal ileum, causing gastrointestinal bleeding 30 years after its placement [8]. Similarly, a cervical spine plate was reported to have migrated through the esophagus into the gastrointestinal tract 5 years after surgery [9]. These reports demonstrate that the risk of erosion and migration from hardware is a real and lasting concern, supporting the need for a high index of suspicion in this patient population.

The anatomical proximity of the proximal transverse colon to the lower thoracic aperture explains why the migrating sharp edge of the implant targeted this particular bowel segment [10]. The patient remained stable for 4 years with an active fistula due to a well-epithelialized tract that prevented free intra-abdominal spillage and peritonitis. This observation highlights that the absence of sepsis should not delay surgical exploration. A high index of suspicion is warranted whenever a patient with chest wall hardware presents with unexplained gastrointestinal symptoms or cutaneous changes over the prosthesis.

Complete removal of the migrated hardware combined with bowel resection and anastomosis was successful. We opted for a thoracic corset instead of immediate re-reconstruction with a new implant to avoid infection of prosthetic material in a contaminated field.

Conclusion

Given the excellent long-term survival of patients with low-grade sternal chondrosarcoma, consideration should be given to extended clinical and radiological vigilance for late mechanical complications. While the optimal imaging interval remains undefined, we suggest that any new skin changes, erythema, or discharge over a chest wall prosthesis should prompt urgent cross-sectional imaging. This case highlights that the absence of systemic symptoms should not delay investigation in these patients, and a high index of suspicion for hardware-related complications must be maintained, particularly in this long-surviving patient population. Early recognition and timely surgical intervention are essential to prevent more serious complications.

Acknowledgements

The authors thank the staff of the Department of Abdominal Surgery at the University Clinical Center of Kosovo for their dedicated care of the patient during diagnosis, surgical treatment, and postoperative follow-up.

Author contributions

Landrit Mehaj: Conceptualization, Data curation, Writing— original draft, Writing—review & editing. Dafina Mahmutaj: Supervision, Validation, Writing—review & editing, Clinical oversight. Valon Zejnullahu: Investigation, Clinical management (QKUK), Physical participation in patient care, Writing— review & editing. Vigan Shala: Investigation, Clinical management (QKUK), Writing—review & editing, Physical participation in patient care. Oltion Braha: Writing—review & editing, Physical participation in patient care.

All authors have read and approved the final version of the manuscript, agree to be accountable for all aspects of the work, and have participated sufficiently in the conception, clinical care, writing, or revision of the manuscript.

Conflicts of interest

None declared.

Funding

This research received no specific grant from any funding agency in the public, commercial, or not-for-profit sectors.

Informed consent

Written informed consent was obtained from the patient for publication of this case report and accompanying images. A copy is available for review by the Editor-in-Chief of this journal.

References

1.

Sollazzo
 
V
,
De Seta
 
D
,
Orlandino
 
G
 et al.  
Primary sternal chondrosarcoma: a rare entity
.
Case Rep Surg
 
2017
;
2017
:
1
4
.

2.

Gonfiotti
 
A
,
Santini
 
PF
,
Campanacci
 
D
 et al.  
Malignant primary chest wall tumors: techniques of reconstruction and survival
.
Eur J Cardiothorac Surg
 
2010
;
38
:
39
45
.

3.

Berthet
 
JP
,
Canaud
 
L
,
D'Annoville
 
T
 et al.  
Titanium plates and 3D computed tomography tailored meshes for thoracoabdominal wall reconstruction after sarcoma resection
.
Ann Thorac Surg
 
2011
;
91
:
1558
64
.

4.

Lardinois
 
D
,
Muller
 
M
,
Baron
 
L
 et al.  
Functional assessment of chest wall reconstruction after resection of primary and secondary tumors
.
Ann Thorac Surg
 
2004
;
77
:
1177
83
.

5.

Sanna
 
S
,
Brandolini
 
J
,
Pardolesi
 
A
 et al.  
Materials and techniques in chest wall reconstruction: a review
.
J Vis Surg
 
2017
;
3
:
95
.

6.

Pairolero
 
PC
.
Chest wall tumors
.
Curr Probl Surg
 
2004
;
41
:
707
79
.

7.

Warzelhan
 
J
,
Stoelben
 
E
,
Imdahl
 
A
 et al.  
Results of expansive resection of the chest wall in malignant tumors: a retrospective study
.
Zentralbl Chir
 
2002
;
127
:
300
5
.

8.

Kansakara
 
PBS
,
Ghimire
 
B
,
Shrestha
 
B
 et al.  
A case report on hip implant's long journey: an unusual cause of obscure gastrointestinal bleeding
.
Int J Surg Case Rep
 
2025
;
129
:
111185
.

9.

Banerjee
 
JK
,
Saranga Bharathi
 
R
,
Mujeeb
 
VR
 et al.  
Chronicle of coughed up screws
.
Med J Armed Forces India
 
2016
;
72
:
S72
5
.

10.

Koto
 
K
,
Sakabe
 
T
,
Tsuda
 
Y
 et al.  
Chondrosarcoma of the sternum: report of two cases
.
J Orthop Surg (Hong Kong)
 
2014
;
22
:
242
5
.

This is an Open Access article distributed under the terms of the Creative Commons Attribution License (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted reuse, distribution, and reproduction in any medium, provided the original work is properly cited.